ConsiGma: Compression with Ribbon Blending (DC-RB) Lines.
ConsiGma® DC-RB Lines integrate continuous dry blending using a ribbon blender and tablet compression into one efficient continuous production system.
GEA.com
Direct Compression with Ribbon Blending (DC-RB) Lines
CONSIGMA®
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A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC- RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.
Available in multiple standard sizes, by combining 2 possible sizes of blender with any tablet press in our range, depending on the desired throughput (from 10 to 400 kg/h or 20,000 to 400,000 tablets/h, to be verified by testing), the systems can be customized with a number of options to suit customer needs.
The Conductor 4.0 software ensures seamless control of the entire process and full reporting. Tracking of OOS and material genealogy can be integrated into the controls.
Mainly targeted towards generics, nutraceuticals, OTC production and CMOs, the systems are designed to handle easy-to-blend and high-throughput DC formulations.
Cleaning From simple cleaning options to systems for high containment applications, GEA offers a comprehensive range of cost- effective technologies for our ConsiGma® 4.0 modules. Working together, we can help you to select the most appropriate solution for your plant or line. Discover more in our “Cleaning Solutions for ConsiGma® 4.0” brochure. There’s a better way to meet your specific requirements.
Scope • 2 – 4 GEA or qualified 3rd party feeders • Ribbon blender • PERFORMA P / D, MODUL S, NexGen Press®
Applications • Easily blended formulations • Shear sensitive powders • Granule and external phase blending
Main Benefits • High throughput up to ~400 kg/h depending on
the formulation • Lower investment into CM
Standard Configuration • 2 to 4 loss-in-weight feeders • 1 ribbon blender • GEA compression system
Available Options • Choice of feeder (GEA or qualified third-party
supplier) • Set-up of blender: continuous flow or mini-batch • Blend uniformity measurement with Lighthouse
Probe® • Material handling system including containment
features
Compression with Ribbon Blending (DC-RB) Lines ConsiGma® DC-RB Lines integrate continuous dry blending using a ribbon blender and tablet compression into one efficient continuous production system.
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