ConsiGma: Control System.
The Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line.
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Conductor 4.0
CONSIGMA®
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GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA- based heart of the control system architecture that brings all the smart and robust ConsiGma® processes and technological solutions together in one easily controlled environment.
It interfaces with the automation layers of the individual ConsiGma® 4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as PharmaMV® (Perceptive Engineering), Data historian and MES solutions, all depending on the customer IT landscape.
Cleaning From simple cleaning options to systems for high containment applications, GEA offers a comprehensive range of cost- effective technologies for our ConsiGma® 4.0 modules. Working together, we can help you to select the most appropriate solution for your plant or line. Discover more in our “Cleaning Solutions for ConsiGma® 4.0” brochure. There’s a better way to meet your specific requirements.
Scope • Control system for ConsiGma® modules and lines
which orchestrates multiple process technologies to manage product quality.
Applications • Supplied with bin 2 bin modules or integrated lines • Integration with a PAT management system • Integration with customer MES systems • and historian
Main Benefits • Full tracking and traceability with a single HMI and
single batch report for all unit operations • Increases process capability and enables RTRT
Standard Configuration • One unified user interface for
all modules part of the line • User authorization • Trending for all process data • Unified recipe system • Batch wizard • Historical data storage on SQL server • Reporting
Available Options • Export of process data to CSV files
(for equipment without Data historian) • Integration of third-party HMIs
(possible limited functionality) • Communication with Data historian • Communication with MES systems • Communication with PAT managements system • Integration with APC systems
Conductor 4.0 An indispensable part of the ConsiGma® 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line.
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