ConsiGma: R&D Granulation and Drying (GD).
The ConsiGma® GD 25/80 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.

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R&D Granulation and Drying (GD)
CONSIGMA® 1
Based on proven continuous twin-screw granulation technology, the ConsiGma® 1 has bee designed for the small- scale development of continuous granulation processes.
The system comprises the same twin-screw granulator as the smallest unit of the ConsiGma® CTL lines and a small dryer that’s similar to one of the drying segments. This allows you to develop your products on the same scale with product quantities starting from just a few 100 grams up to a few kilograms. The results are directly transferrable to the standard size ConsiGma® CTL line.
The ConsiGma® 1 is ideal for pharmaceutical companies who wish to develop a continuous granulation process before the fully integrated production line is installed.
Cleaning From simple cleaning options to systems for high containment applications, GEA offers a comprehensive range of cost- effective technologies for our ConsiGma® modules. Working together, we can help you to select the most appropriate solution for your plant or line. Discover more in our “Cleaning Solutions for ConsiGma®” brochure. There’s a better way to meet your specific requirements.
Scope • Wet granulation • One fluid bed dryer segment • Melt granulation
Applications • R&D for NCE, orphan drugs, blockbusters
Main Benefits • Fast DOE • Reduction of API usage in R&D • Reduced time to market
Standard Configuration • One powder feeder • One liquid addition system • Twin-screw granulator • One dryer segment
Available Options • Brabender or Ktron Feeder • Granulator unit only w/out dryer segment • Solvent compatible • Second liquid addition • Lighthouse Probe® for LOD measurement • Melt granulation set-up
R&D Granulation and Drying (GD) The ConsiGma® 1 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
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